---
title: Deburring Metal Parts & Removing Imperfections | Able
description: Prevent premature part failure by using electropolishing to remove rough edges and micro-cracks as well as improve corrosion resistance
image: https://blog.ableelectropolishing.com/hubfs/able-electropolishing-logo-1.png
---

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- [Services](https://www.ableelectropolishing.com/services/electropolishing/) 
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          - [Electropolishing](https://www.ableelectropolishing.com/electropolishing/) 
                  - Benefits 
                            - [Corrosion Resistance](https://www.ableelectropolishing.com/benefits-of-electropolishing/corrosion-resistance/)
                            - [Microfinishing](https://www.ableelectropolishing.com/benefits-of-electropolishing/microfinishing/)
                            - [Deburring](https://www.ableelectropolishing.com/benefits-of-electropolishing/deburring/)
                            - [Ultracleaning & Decorative Finishing](https://www.ableelectropolishing.com/industry-solutions/ultra-high-purity/)
                            - [Fatigue Life Improvement](https://www.ableelectropolishing.com/benefits-of-electropolishing/fatigue-life-improvement/)
          - [What Is Electropolishing?](https://www.ableelectropolishing.com/what-is-electropolishing-and-how-does-it-work/) 
                  - [Material Removal Control](https://www.ableelectropolishing.com/resources/material-removal-control/)
          - [Electropolishing vs. Passivation](https://www.ableelectropolishing.com/resources/passivation-vs-electropolishing/)
          - [Passivation, Pickling or Electropolishing](https://www.ableelectropolishing.com/resources/passivation-pickling-electropolishing/)
          - [How to Specify Electropolishing](https://www.ableelectropolishing.com/specifying-electropolishing/)
          - [Bulk Electropolishing for Fasteners](https://www.ableelectropolishing.com/automation-enhanced-bulk-electropolishing-for-fasteners/)
          - [Passivation](https://www.ableelectropolishing.com/passivation/) 
                  - [Nitric](https://www.ableelectropolishing.com/alloys-electropolished/aluminum/)
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                  - [Brite](https://www.ableelectropolishing.com/alloys-electropolished/brass/)
          - [In-House Testing & Analysis](https://www.ableelectropolishing.com/in-house-testing-and-analysis-for-critical-metal-parts/)
          - [Vacuum Vapor Degreasing Services](https://www.ableelectropolishing.com/vacuum-vapor-degreasing-service/)
          - [The Able Electropolishing Process](https://www.ableelectropolishing.com/electropolishing-process/)
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                  - [Access our Extensive Network of Reliable Suppliers & Finishers](https://www.ableelectropolishing.com/turnkey-sourcing-service/)
    - Col-2 
          - Technical Guide: Passivation, Pickling or Electropolishing?
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- [Alloys](https://www.ableelectropolishing.com/alloys-electropolished/) 
    - Col-1 
          - Electropolishing eliminates microscopic imperfections for the following alloys: 
                  - inner-col-1 
                            - [Stainless Steel 200 & 300 Series](https://www.ableelectropolishing.com/alloys-electropolished/200-300-series-stainless-steel/)
                            - [Stainless Steel 400 Series](https://www.ableelectropolishing.com/alloys-electropolished/400-series-stainless-steel/)
                            - [Aluminum](https://www.ableelectropolishing.com/alloys-electropolished/aluminum/)
                            - [AL6XN](https://www.ableelectropolishing.com/al6xn-electropolishing/)
                            - [Carbon Steel](https://www.ableelectropolishing.com/alloys-electropolished/carbon-steels/)
                            - [Cobalt 21 & Cobalt-Chrome](https://www.ableelectropolishing.com/cobalt-21-cobalt-chrome-electropolishing-services/)
                            - [Copper & Brass](https://www.ableelectropolishing.com/alloys-electropolished/copper-and-brass/)
                            - [Elgiloy](https://www.ableelectropolishing.com/elgiloy-electropolishing/)
                            - [Hastelloy](https://www.ableelectropolishing.com/hastelloy-electropolishing/)
                            - [Haynes 214 & 230](https://www.ableelectropolishing.com/haynes-214-haynes-230-electropolishing/)
                            - [Molybdenum](https://www.ableelectropolishing.com/molybdenum-electropolishing/)
                            - [MP35N](https://www.ableelectropolishing.com/mp35n-electropolishing/)
                  - inner-col-2 
                            - [Nickel](https://www.ableelectropolishing.com/alloys-electropolished/nickel/)
                            - [Nitinol](https://www.ableelectropolishing.com/alloys-electropolished/nitinol/)
                            - [Niobium](https://www.ableelectropolishing.com/niobium-electropolishing/)
                            - [Tantalum](https://www.ableelectropolishing.com/tantalum-electropolishing/)
                            - [Titanium](https://www.ableelectropolishing.com/alloys-electropolished/titanium/)
                            - [Tungsten](https://www.ableelectropolishing.com/tungsten-electropolishing/)
                            - [TZM](https://www.ableelectropolishing.com/tzm-electropolishing/)
                            - [Exotic & Other Metal](https://www.ableelectropolishing.com/alloys-electropolished/unusual-stainless-steel/)
                            - [Precipitating Hardening Grade Stainless Steel](https://www.ableelectropolishing.com/alloys-electropolished/precipitating-hardening-grade/)
    - Col-2 
          - TECHNICAL GUIDE: YOUR SOLUTION TO METAL SURFACE PROBLEMS
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    - Col-1 
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    - Col-2 
          - [Laser, Optics & Photonics](https://www.ableelectropolishing.com/industry-solutions/laser-photonics-industry/)
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          - [Medical Devices, Implants & Surgical Instruments](https://www.ableelectropolishing.com/industry-solutions/medical-device-manufacturing/)
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          - [Semiconductor](https://www.ableelectropolishing.com/industry-solutions/semiconductor-industry/)
    - Col-3 
          - Technical Guide: Metal Finishing for the Medical Industry
          - ![](https://ableep.wpenginepowered.com/wp-content/uploads/2025/01/medical-cover.png)
          - [Download](https://go.ableelectropolishing.com/electropolishing-medical-industry)
- [Blog](https://blog.ableelectropolishing.com/) 
    - RECENT POSTS 
          - [How Electropolishing Eliminates Microburrs](https://blog.ableelectropolishing.com/how-electropolishing-eliminates-microburrs)
          - [Electropolishing for Refractory Metals](https://blog.ableelectropolishing.com/improve-the-finish-fit-function-of-refractory-metal-parts-able)
          - [How Electropolishing Delivers a Defect-Free Surface Finish and Added Longevity for Hard-Working Springs](https://blog.ableelectropolishing.com/how-electropolishing-delivers-a-defect-free-surface-finish-and-added-longevity-for-hard-working-springs)
    - Col-2 
          - Technical Guide: Your Solution to Metal Surface Problems
          - ![](https://blog.ableelectropolishing.com/hs-fs/hubfs/solution-guide.png?width=600&name=solution-guide.png)
          - [Download](https://go.ableelectropolishing.com/solutions-for-metal-surface-problems)
    - Col-3 
          - Technical Guide: Passivation, Pickling or Electropolishing?
          - ![](https://www.ableelectropolishing.com/wp-content/uploads/2025/11/ppe-guide-menu_v2.png)
          - [Download](https://go.ableelectropolishing.com/passivation-pickling-or-electropolishing-guide?__hstc=51647990.0a919fe92be7e1034b7c346e0750ab88.1680609944771.1681452951062.1681460305179.8&__hssc=51647990.1.1681460305179&__hsfp=2175177973)
- [Videos](https://www.ableelectropolishing.com/resources/videos/) 
    - [Featured Videos](https://www.ableelectropolishing.com/resources/videos/)
    - [Before & After Electropolishing Videos](https://www.ableelectropolishing.com/resources/before-and-after-electropolishing-videos/)
- [Learning Center](https://www.ableelectropolishing.com/resources/) 
    - Col-1 
          - [Electropolishing 101 Webinar](https://go.ableelectropolishing.com/en/webinar)
          - [Case Studies](https://www.ableelectropolishing.com/resources/electropolishing-case-studies/)
          - [White Papers](https://www.ableelectropolishing.com/resources/white-papers/) 
                  - [Electropolishing for Metal Fasteners](https://go.ableelectropolishing.com/metal-fasteners-whitepaper)
                  - [Electropolishing to Improve Corrosion Protection](https://go.ableelectropolishing.com/electropolishing-to-improve-corrosion-protection)
                  - [Advantages of Electropolishing for Deburring Metal Parts](https://go.ableelectropolishing.com/deburring-whitepaper)
          - [Electropolishing & Passivation Standards](https://www.ableelectropolishing.com/resources/electropolishing-passivation-standards/) 
                  - [AMS 2700 Passivation](https://www.ableelectropolishing.com/resources/standards/ams-2700-passivation/)
                  - [ASTM A380 Passivation](https://www.ableelectropolishing.com/resources/standards/astm-a380-passivation/)
                  - [ASTM A967 Passivation](https://www.ableelectropolishing.com/resources/standards/astm-a967-passivation/)
                  - [ASTM F86 Passivation](https://www.ableelectropolishing.com/resources/standards/astm-f86-passivation/)
                  - [ASTM F86 Electropolishing](https://www.ableelectropolishing.com/resources/standards/astm-f86-electropolishing/)
                  - [ASTM B912 Electropolishing](https://www.ableelectropolishing.com/resources/standards/astm-b912-electropolishing/)
                  - [ISO 15730 Electropolishing](https://www.ableelectropolishing.com/resources/standards/iso-15730-electropolishing/)
          - [FAQ](https://www.ableelectropolishing.com/resources/frequently-asked-questions/)
          - [Passivation vs. Electropolishing](https://www.ableelectropolishing.com/resources/passivation-vs-electropolishing/)
          - [Passivation, Pickling or Electropolishing](https://go.ableelectropolishing.com/passivation-pickling-or-electropolishing-guide)
    - Col-2 
          - [Electropolishing Before & Afters](https://www.ableelectropolishing.com/resources/case-studies/)
          - [Industry Technical Guides](https://www.ableelectropolishing.com/resources/technical-guides/) 
                  - [Electropolishing for the Medical Industry](https://go.ableelectropolishing.com/electropolishing-medical-industry)
                  - [Electropolishing for the Aerospace Industry](https://go.ableelectropolishing.com/electropolishing-aerospace-industry)
                  - [Electropolishing for the Food Industry](https://go.ableelectropolishing.com/finishing-food-industry)
          - [Videos](https://www.ableelectropolishing.com/resources/videos/) 
                  - [Featured Videos](https://www.ableelectropolishing.com/resources/videos/)
                  - [Before & After Electropolishing Videos](https://www.ableelectropolishing.com/resources/before-and-after-electropolishing-videos/)
          - [What Is Electropolishing](https://www.ableelectropolishing.com/resources/what-is-electropolishing/)
          - [Electropolishing 101 Quiz](https://www.ableelectropolishing.com/resources/electropolishing-101-quiz/)
          - [Blog](https://blog.ableelectropolishing.com/) 
                  - [State-of-the-Art Automation for Customized, Consistently High-Quality Results](https://blog.ableelectropolishing.com/electropolishing-automation-ensures-consist-quality-able)
                  - [Why Able? Reliable Results for Critically Important Parts](https://blog.ableelectropolishing.com/why-able-reliable-results-for-critically-important-parts)
                  - [Get Products to Market Faster with Cost Effective Contract Cleaning Services](https://blog.ableelectropolishing.com/get-products-to-market-faster-with-cost-effective-contract-cleaning)
    - Col-3 
          - Technical Guide: Your Solution to Metal Surface Problems
          - ![](https://blog.ableelectropolishing.com/hs-fs/hubfs/solution-guide.png?width=600&name=solution-guide.png)
          - [Download](https://go.ableelectropolishing.com/solutions-for-metal-surface-problems)
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    - Col-3 
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          - [Download](https://www.ableelectropolishing.com/wp-content/uploads/2023/10/ISO-9001-Certificate.pdf)
    - Col-4 
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    - Col-4 
          - AS9100: 2016
          - ![](https://www.ableelectropolishing.com/wp-content/uploads/2024/10/AS-9100-Certificate.png)
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- [Contact](https://www.ableelectropolishing.com/contact/)

# Deburring Metal Parts & Removing Imperfections

January 21, 2015 

How Does Electropolishing Refine Rough Surfaces?

Imperfections in the surface of a metal part can create a variety of problems, from premature failure as a result micro cracks to corrosion. Electropolishing is well suited for eliminating these flaws and preventing these results from occurring. During electropolishing, the transfer of metal ions occurs most quickly on the edges or corners of metal parts. The density of the electrochemical power is most concentrated on the high points of the object. This explains how electropolishing (often referred to as “reverse plating”) quickly removes metal at these points. Following is a more in-depth process overview.

## Overview of Electropolishing

Electropolishing is an electrochemical process that combines rectified current with a chemical electrolyte bath to remove imperfections from the exterior of metal parts.

Since its inception in the 1950s, electropolishing has been used in a diverse range of commercial and industrial capacities. The need for electropolishing services has increased as the use of advanced technology has become commonplace in every industry.

## The Electropolishing Procedure

Comparisons can be drawn between the process of [electropolishing and that of electroplating](http://www.ableelectropolishing.com/blog/electropolishing-passivation-infographic-guide/), but there are a few important distinctions.

The first step is the converting of the current from AC to DC and low voltages. Next, a rubber-lined steel tank is filled with a chemical bath. A succession of lead, copper or stainless steel cathode plates are dropped into the bath and connected to the negative (-) side of the power source. A part (or group of parts) are then fixed to a titanium, copper or bronze rack. Then the rack is affixed to the positive (+) side of the power source.

When the metal part is charged and immersed in the chemical bath, the electrolyte acts as a conductor to remove metal ions from the part. While the ions are drawn towards the cathode, the dissolved metals are retained in the solution. Oxygen gassing intensifies the cleaning process at the part’s surface.

Finally, a series of rinsing and drying steps are carried out. This is designed to remove clinging electrolytes. The object is left with a smooth, shiny surface, thus the name, “electropolishing.”

[![send sample part for electropolishing](https://no-cache.hubspot.com/cta/default/500185/8e5334ae-1fac-4dbf-ac60-44f4742d494e.png)](https://cta-redirect.hubspot.com/cta/redirect/500185/8e5334ae-1fac-4dbf-ac60-44f4742d494e)

## Benefits of Electropolishing

While the process is best known for the resulting bright and shiny surfaces, there are some essential, [often overlooked benefits of this metal removal method](http://www.ableelectropolishing.com/benefits-of-electropolishing/). These benefits include removal of burrs, microfinish improvement, ultra cleaning and many more. This metal improvement process has significant advantages for design and production engineers, while providing increased cost-effectiveness and product enhancement.

To discuss how we can help optimize your product and refine metal surfaces with electropolishing, please [get in touch with Able Electropolishing](http://www.ableelectropolishing.com/contact-us/) today.

[Learn more about our electropolishing services](https://www.ableelectropolishing.com/contact/)

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### Tags

- [Electropolishing Solutions (64)](https://blog.ableelectropolishing.com/topic/electropolishing-solutions)
- [Benefits of Electropolishing (54)](https://blog.ableelectropolishing.com/topic/benefits-of-electropolishing)
- [Metal Finishing (25)](https://blog.ableelectropolishing.com/topic/metal-finishing)
- [Corrosion Resistance (24)](https://blog.ableelectropolishing.com/topic/corrosion-resistance)
- [Medical Industry Solutions (23)](https://blog.ableelectropolishing.com/topic/medical-industry-solutions)
- [Deburring (21)](https://blog.ableelectropolishing.com/topic/deburring)
- [Stainless Steel (14)](https://blog.ableelectropolishing.com/topic/stainless-steel)
- [Electropolishing (12)](https://blog.ableelectropolishing.com/topic/electropolishing)
- [Food Industry Solutions (11)](https://blog.ableelectropolishing.com/topic/food-industry-solutions)
- [About Able (9)](https://blog.ableelectropolishing.com/topic/about-able)
- [Aerospace Solutions (9)](https://blog.ableelectropolishing.com/topic/aerospace-solutions)
- [Contamination Prevention (9)](https://blog.ableelectropolishing.com/topic/contamination-prevention)
- [Ra Improvement (9)](https://blog.ableelectropolishing.com/topic/ra-improvement)
- [Electropolishing vs Passivation (8)](https://blog.ableelectropolishing.com/topic/electropolishing-vs-passivation)
- [Passivation (8)](https://blog.ableelectropolishing.com/topic/passivation)
- [Cleanability (7)](https://blog.ableelectropolishing.com/topic/cleanability)
- [Pathogen Resistance (6)](https://blog.ableelectropolishing.com/topic/pathogen-resistance)
- [Quality Control (6)](https://blog.ableelectropolishing.com/topic/quality-control)
- [Fatigue Life Improvement (5)](https://blog.ableelectropolishing.com/topic/fatigue-life-improvement)
- [Robotic Automation (4)](https://blog.ableelectropolishing.com/topic/robotic-automation)
- [Specialty Alloys (4)](https://blog.ableelectropolishing.com/topic/specialty-alloys)
- [Contract Cleaning (3)](https://blog.ableelectropolishing.com/topic/contract-cleaning)
- [Electropolishing vs Pickling (3)](https://blog.ableelectropolishing.com/topic/electropolishing-vs-pickling)
- [Medical Implants (3)](https://blog.ableelectropolishing.com/topic/medical-implants)
- [Metal Springs Electropolishing (3)](https://blog.ableelectropolishing.com/topic/metal-springs-electropolishing)
- [Microfinish Improvement (3)](https://blog.ableelectropolishing.com/topic/microfinish-improvement)
- [Microfinishing (3)](https://blog.ableelectropolishing.com/topic/microfinishing)
- [Nitinol (3)](https://blog.ableelectropolishing.com/topic/nitinol)
- [Oxide Scale Removal (3)](https://blog.ableelectropolishing.com/topic/oxide-scale-removal)
- [Testing and Analytics (3)](https://blog.ableelectropolishing.com/topic/testing-and-analytics)
- [critical metal parts (3)](https://blog.ableelectropolishing.com/topic/critical-metal-parts)
- [metal finishing process (3)](https://blog.ableelectropolishing.com/topic/metal-finishing-process)
- [ASTM (2)](https://blog.ableelectropolishing.com/topic/astm)
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- [Carbon Steel (2)](https://blog.ableelectropolishing.com/topic/carbon-steel)
- [Contract Manufacturing (2)](https://blog.ableelectropolishing.com/topic/contract-manufacturing)
- [Custom Rack Making (2)](https://blog.ableelectropolishing.com/topic/custom-rack-making)
- [EDM Recast Layer (2)](https://blog.ableelectropolishing.com/topic/edm-recast-layer)
- [Electrical Discharge Machining (2)](https://blog.ableelectropolishing.com/topic/electrical-discharge-machining)
- [Electropolishing vs Mechanical Polishing (2)](https://blog.ableelectropolishing.com/topic/electropolishing-vs-mechanical-polishing)
- [Electropolishing vs Vibratory Polishing (2)](https://blog.ableelectropolishing.com/topic/electropolishing-vs-vibratory-polishing)
- [Galling Resistance (2)](https://blog.ableelectropolishing.com/topic/galling-resistance)
- [Heat Tint Removal (2)](https://blog.ableelectropolishing.com/topic/heat-tint-removal)
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- [Titanium (2)](https://blog.ableelectropolishing.com/topic/titanium)
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- [Additive Manufacturing (1)](https://blog.ableelectropolishing.com/topic/additive-manufacturing)
- [Chemical Passivation (1)](https://blog.ableelectropolishing.com/topic/chemical-passivation)
- [Chromium Enrichment (1)](https://blog.ableelectropolishing.com/topic/chromium-enrichment)
- [EV Battery Parts Electropolishing (1)](https://blog.ableelectropolishing.com/topic/ev-battery-parts-electropolishing)
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v1.0.0

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  "articleBody" : "How Does Electropolishing Refine Rough Surfaces? Imperfections in the surface of a metal part can create a variety of problems, from premature failure as a result micro cracks to corrosion. Electropolishing is well suited for eliminating these flaws and preventing these results from occurring. During electropolishing, the transfer of metal ions occurs most quickly on the edges or corners of metal parts. The density of the electrochemical power is most concentrated on the high points of the object. This explains how electropolishing (often referred to as “reverse plating”) quickly removes metal at these points. Following is a more in-depth process overview. Overview of Electropolishing Electropolishing is an electrochemical process that combines rectified current with a chemical electrolyte bath to remove imperfections from the exterior of metal parts. Since its inception in the 1950s, electropolishing has been used in a diverse range of commercial and industrial capacities. The need for electropolishing services has increased as the use of advanced technology has become commonplace in every industry. The Electropolishing Procedure Comparisons can be drawn between the process of electropolishing and that of electroplating, but there are a few important distinctions. The first step is the converting of the current from AC to DC and low voltages. Next, a rubber-lined steel tank is filled with a chemical bath. A succession of lead, copper or stainless steel cathode plates are dropped into the bath and connected to the negative (-) side of the power source. A part (or group of parts) are then fixed to a titanium, copper or bronze rack. Then the rack is affixed to the positive (+) side of the power source. When the metal part is charged and immersed in the chemical bath, the electrolyte acts as a conductor to remove metal ions from the part. While the ions are drawn towards the cathode, the dissolved metals are retained in the solution. Oxygen gassing intensifies the cleaning process at the part’s surface. Finally, a series of rinsing and drying steps are carried out. This is designed to remove clinging electrolytes. The object is left with a smooth, shiny surface, thus the name, “electropolishing.” Benefits of Electropolishing While the process is best known for the resulting bright and shiny surfaces, there are some essential, often overlooked benefits of this metal removal method. These benefits include removal of burrs, microfinish improvement, ultra cleaning and many more. This metal improvement process has significant advantages for design and production engineers, while providing increased cost-effectiveness and product enhancement. To discuss how we can help optimize your product and refine metal surfaces with electropolishing, please get in touch with Able Electropolishing today. Learn more about our electropolishing services",
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