Finishing processes for critical metal parts require precision at a microscopic level to meet the level of quality required in industries like medical, aerospace, semiconductor and automotive manufacturing, among others.
As the tools and equipment for analyzing, measuring and capturing metal surface features and defects have grown increasingly sophisticated and precise, staying at the forefront of such technology has been a critical differentiator for Able Electropolishing.
Here’s an overview of two new inspection and surface profiling tools we’ve added to our equipment for ensuring the highest quality electropolishing results.
Advanced Surface Profiling with the KEYENCE VK-X3000
The KEYENCE VK-X3000 3D Surface Profiler uses a triple scan approach, employing laser confocal scanning, focus variation, and white light interferometry to perform high-accuracy measurements and analyses on any target.
With a resolution of 0.01 nm and the ability to scan areas up to 50 x 50 mm, the VK-X3000 allows for precise measurement and analysis of complex surfaces. This profiler can handle transparent or mirrored surfaces, large height changes, and steep angles, ensuring that we meet the highest standards of surface quality and precision for even the most demanding applications.
High-Resolution Imaging with the KEYENCE VHX-X1
The KEYENCE VHX-X1 Digital Microscope provides exceptional high-resolution imaging and advanced measurement functions, for examining metal surface components in extraordinary detail. It features new lighting and imaging modes that enhance even the most subtle features.
The fully motorized operation supports a wide range of imaging and analysis capabilities, including metallurgical analysis. With new high-resolution objectives and software, a 300 mm stage for wafers and other large parts, and functions for image comparisons and automation, the VHX-X1 is crucial for identifying minute imperfections and ensuring that every item we process meets stringent quality requirements.
The Future of Metal Finishing
Our ongoing investment in advanced tools for inspection and analysis reflects a longstanding commitment to innovation and excellence in the electropolishing and passivation services that we provide for our manufacturing clients. As we continue to enhance our capabilities with these new tools, we remain dedicated to exceeding our customers' expectations with start-to-finish production support.
Contact a member of our team to learn what we can do to help you achieve the metal finishing results you need and get to market quickly.
